The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 07, 1993

Filed:

Apr. 09, 1993
Applicant:
Inventor:

Jeff S Sweeney, Conyers, GA (US);

Assignee:

Diversitech Corporation, Conyers, GA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B / ; B32B / ; B32B / ; F16M / ;
U.S. Cl.
CPC ...
4283124 ; 52586 ; 52588 ; 52805 ; 248679 ; 248346 ; 264 69 ; 264257 ; 2642711 ; 428 70 ; 428188 ; 428192 ; 428193 ; 428339 ; 428703 ;
Abstract

A low cost, lightweight, high strength, long lasting, crack resistant, monolithically formed composite structural material and the method of making the same in which the composite consists of a core constructed from lightweight, granulated scrap or waste plastic bonded together with a relatively inexpensive cementitious slurry binder. The core is covered on one or more of its surfaces with a high strength outer layer constructed of layers of non-woven fabric material impregnated with a cementitious slurry binder having a different formulation than the core cementitious slurry binder to effectively bond with the fibers in the layers of non-woven fabric material to form a three-dimensional reinforcement matrix for the outer layer cementitious slurry binder. The composite of the core and covering is co-formed and cured monolithically with the outer layer cementitious slurry binder being continuous throughout the fibers of the layers of non-woven fabric and the core cementitious slurry being continuous throughout the waste plastic core material with the lightweight scrap or waste plastic serving as an aggregate for the core.


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