The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.
The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.
Patent No.:
Date of Patent:
Nov. 02, 1993
Filed:
Jul. 15, 1991
Luc Parent, Chicoutimi, CA;
Alcan International Limited, Montreal, CA;
Abstract
A process for producing silicon carbide platelets having a size of 20 .mu.m or less, and the platelets so produced. The process comprises reacting particles of carbon from a source containing less than 0.2% by weight of iron, with silica or a silica precursor at a temperature in the range of 1800.degree.-2100.degree. C. under an inert atmosphere in the presence of 0.2-10% by weight of an oxide or oxide precursor of Ca, Mg, Al, W, Ce or Cu; 0.1-10% by weight of boron, relative to the weight of SiO.sub.2, and preferably 0.1-10% by weight of the reaction mixture of alpha silicon carbide particles having a size of 5 .mu.m or less. The carbon is preferably in the form of particles of less than 50 .mu.m and the silica or precursor is preferably in the form of particles of less than about 45 .mu.m. The weight ratio of silica to carbon is greater than 1.76:1. The carbon source is preferably a pure form of carbon, e.g. graphite or amorphous carbon. The resulting small SiC platelets are substantially unagglomerated, have a high percentage (up to 95%) of small (< 20 .mu.m) platelets and preferably have an aspect ratio greater than 5. The platelets can be used as reinforcements for ceramic, metal and polymeric matrix materials.