Textile fiber length sorting apparatus and method

Abstract

A textile apparatus for sorting fibers according to their length. A fiber opening device loosens and separates raw textile fibers transported by an air flow created by an air blower along an air path. A fiber extracting device extracts fibers having an average length greater than or equal to a preselected length from the air flow to produce usable long fibers and creates a separated air flow containing usable short fibers having an average fiber length less than the preselected length for subsequent processing. The long fibers may be compacted into a fiber batt. The usable short fibers may be compacted into a fibrous batt or may be passed through further fiber extracting devices. The apparatus may include a batt former which includes a plenum into which fibers are delivered by the air propeller or blower. The air blower has an adjustable angle of incidence 'a' to direct a jet of fiber laden air against a splash plate to cause fibers to be deposited in a fiber compacting chamber in a prescribed cross-directional profile. The apparatus further includes a density sensor which measures the cross-directional density profile of the compacted batt. A controller is responsive to the density sensor and controls the actuator to adjust the angular orientation of the flow directing device to compensate for deviations in the cross-sectional density profile of the compacted batt.