The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 28, 1992

Filed:

Nov. 23, 1988
Applicant:
Inventor:

George M Elliott, Alpharetta, GA (US);

Assignee:

Astechnologies, Inc., Roswell, GA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C / ;
U.S. Cl.
CPC ...
264554 ; 264327 ; 264101 ; 264296 ; 264345 ; 156220 ; 156245 ; 156285 ; 156311 ; 156497 ; 156498 ; 425404 ; 425446 ;
Abstract

A thermoformable mat, e.g., a mat of resinated fiberglass, is compressed and shaped into a contoured object, e.g., a shell for an automobile headliner, by this process. The mat is compressed between two dies that have been preheated. At least one of the dies is perforated. Superheated steam (e.g., at 80 psig and 600.degree. F.) is ejected from the perforations into the mat, thereby quickly raising the mat temperature to its thermoforming point. After the mat is set into the contoured shape, the dies are reopened and the formed mat is removed. If the mat that is used contains a thermoplastic adhesive, the mat is cooled to below the adhesive's melt print before the dies are opened. This can be done by applying a vacuum to the perforated die and pulling ambient air through the mat.


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