Double-sided hybrid high density circuit board and method of making same

Abstract

A very fine line three-dimensional package is constructed without lamination during construction of the signal core. Construction of the signal core employs a method of line and hole formation and planarization without drilling, and avoids imposing excessive stress on the package during its assembly. In forming the three-dimensional structure, a power core which may comprise a single or multiple layers is manufactured in the conventional method using a very high dielectric constant material. A signal core is on both sides of the power core, using a sequential approach with a low dielectric constant material. The method comprises utilizing photoresist techniques to define the regions of horizontal lines running parallel to the surface of the power core substrate and vertical posts running perpendicular to the surface of the power core, as each layer of lines and posts is established. After metallization of the lines and posts, the dielectric is flowed over the pattern of lines and posts to form a finished layer of the signal core. The sequence is repeated as many times as necessary to build up the required wiring pattern in the signal core. Layers of signal core are built up sequentially on both sides of the power core by alternating between depositing conducting metal and flowing and solidifying a dielectric in place.