Integrated system for aircraft crack detection

Abstract

An automated system is disclosed for rapidly inspecting a complete aircraft and detecting cracks in the airframe. For inspecting the aircraft fuselage, the system incorporates a framework disposed over the fuselage and extending along a major portion of the length of the fuselage. Beams having suction devices and acoustic sensors are movably attached to the framework and are moved into a position adjacent to the outer surface of the fuselage when the aircraft has been located within the framework. The suction devices attach the beams to the fuselage surface along fuselage panel joints or other areas to be inspected. Several acoustic sensors, located on each beam, are connected to a device for analyzing and recording or visually displaying the signals generated by the sensors upon the detection of noise generated by the formation or propagation of cracks. In order to simulate the loads on the fuselage encountered during flight, the interior of the fuselage is pressurized via the aircraft engines or an external pressurization source. The system according to the invention may also be used to inspect the aircraft wings by placing inflatable bags beneath the wing and inflating them so as to exert upward loads on the wing. Additional inflatable bags are placed between the fuselage and a framework extending over the aircraft fuselage such that, when inflated, they exert downward loads on the upper surface of the aircraft fuselage. The fuselage is pressurized to prevent collapse. Mounting beams having acoustic sensors are attached via suction devices to the aircraft wing at joints, or other areas to be inspected.