Methods and apparatus for selective placement of fibrous material in

Abstract

Apparatus and methods for forming improved airlaid fibrous articles are disclosed. Airlaying apparatus is provided which permits at least two types of fibrous materials to be defiberized and transported to a single airlaying apparatus. In a most preferred embodiment, a drum-type airlaying drum having a plurality of deposition cavities is provided. By controlling the airflow and pressure differential, selective placement of each type of fibrous material within a cavity is achieved. Also disclosed are improved deposition cavities which permit multiple materials to be airlaid and retained in position by providing a foraminous surface on at least a portion of the cavity sidewall. Most preferably, a hydrophobic fiber layer is formed and a layer of absorbent fiber is deposited within the first layer; the present invention permits a clear demarcation between the fiber types. Also disclosed is improved apparatus for removing airlaid articles from deposition cavities, using a precisely controlled airstream. Improved methods of making airlaid articles by regulating process parameters and using the improved apparatus of the present invention are also disclosed.