Check valve test method for control rod drive

Abstract

In a hydraulic system of a control rod drive for insertion of control rods, a test apparatus and test process is disclosed for determining the integrity of the hydraulic system check valve for preventing inadvertent control rod ejection responsive to the reactor pressure. The check valve is located between a hydraulic valve for causing rod insertion and the hydraulic cylinder. In this interval downstream of the check valve, alteration is made to the hydraulic path by the installation of a conduit with a quick disconnect connected through an isolation valve. Test apparatus for temporary connection at the disconnect is disclosed consisting of a small positive displacement piston and cylinder. The small positive displacement piston and cylinder connects to the quick disconnect through a complementary quick disconnect fitting and a rapidly opening toggle valve. Provision is made for timing the excursion of piston in the piston and cylinder preferably by end of stroke microswitches. A process for the testing of the integrity of the check valve is disclosed in which quick opening valve is opened with resultant backflow from the hydraulic system through the check valve into the volume defined by the small displacement. Presuming proper check valve operation and closure, the time of excursion of the piston between the two microswitches is long, indicating that the check valve seats and remains sealed to prevent control rod ejection. Alternately, if the time of excursion of the piston between the two microswitches is short, there is an indication that the check valve has not properly seated and that control rod ejection is possible. It is important to note that control rod ejection is not permitted due to the small volume of the interrogating piston and cylinder. Provision is made for the discharging of the contents of the piston back to the hydraulic circuit before removal of the test apparatus for sequential tests at adjacent control rod drives.