The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.
The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.
Patent No.:
Date of Patent:
Jun. 21, 1988
Filed:
Nov. 20, 1986
Larbi Bounini, Libertyville, IL (US);
United States Gypsum Company, Chicago, IL (US);
Abstract
A method for producing a lightweight set cementitious product having excellent strength by forming a aqueous cementitious slurry, incorporating therein expandable polystyrene beads which are less than completely expanded, and heating the slurry to drive off excess water, to cause a cementitious mixture to set, and to further and completely expand the polystyrene beads. In a preferred embodiment and aqueous slurry of calcium sulfate hemihydrate is produced including expandable polystyrene beads in a state which they are partially but not fully pre-expanded. The slurry is deposited between two paper cover sheets, and the product is heated to drive off excess water, to set the gypsum to the solid dihydrate state, and to complete the expansion of the polystyrene beads until they reach their fully expanded state, thereby resulting in a strong lightweight gypsum wallboard which has excellent adhesion between the expanded polystyrene beads and the set gypsum.