The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 17, 1986

Filed:

Aug. 31, 1984
Applicant:
Inventors:

Paul Walker, Rocky Face, GA (US);

Glen F Hamrick, Tunnel Hill, GA (US);

B Lamar Sosebee, Resaca, GA (US);

Assignee:

Other;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B / ; B32B / ; B32B / ;
U.S. Cl.
CPC ...
156 79 ; 156 85 ; 156164 ; 156209 ; 156324 ;
Abstract

A method and apparatus for making a foamed polyurethane cushion. The cushion may be a separate cushion for carpeting or other fabric, or may be bonded to carpeting. Components for forming a foamed polyurethane are cooled, and dispensed into a puddle on a moving sheet. The puddle is leveled by an air knife into a uniform coating; then, the moving sheet is passed around a roller and placed coated side down against a fabric. The resulting sandwich is held, and moved across a steam box. The steam causes the components to react and form a blown polyurethane. After the blowing is complete and before the foam is cured beyond its plastic state, the thickness of the foam is adjusted by pressing with a roller. The sheet, which is a thermoplastic, is heated to cause the sheet to blend into the completed foam.


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