Cable-to-cable/component electrical pressure wafer connector assembly

Abstract

Flexible or conventional wire cables are terminated and interconnected at connectors with only a pressure type contact. Two cable terminations are fabricated from identically chemically milled thin metallic wafers, in which one wafer is plated with metallic buttons. The two wafers are placed opposing each other and pressed between pressure plates with contact made only by the buttons. A compression pad of silicone rubber is placed between the plates so as to prevent deformation beyond the elastic limit of the buttons by plastic flow and to evenly distribute forces between contacting wafers whose surfaces may be irregular.