The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 26, 1982

Filed:

Apr. 16, 1981
Applicant:
Inventors:

Thomas L Francis, Murrysville, PA (US);

John E Marhanka, Delmont, PA (US);

Raymond P Heilich, Upper Burrell Township, Westmoreland County, PA (US);

Assignee:

Aluminum Company of America, Pittsburgh, PA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C04B / ;
U.S. Cl.
CPC ...
501 84 ; 106 88 ; 106106 ; 264 43 ; 501 89 ; 501107 ; 501127 ; 501128 ; 501133 ; 501142 ;
Abstract

A lightweight, porous, ceramic material is made by mixing a slurry containing a foaming agent until a constant volume of foam is achieved. The foam is then pumped or poured into a mold or form where it sets up into a cellular structure. The formed foam is then cured, dried and heated at elevated temperatures. The slurry used in making the foam is made from ceramic particles, water, foaming agent and bonding materials. The bonding materials function to provide an initial bond as the foam is generated to prevent foam collapse, a low temperature bond after the foam structure is set, cured and dried, and a final bond after heating to elevated temperatures. In a preferred embodiment, the ceramic particles used are alumina.


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