Control system for a motor actuated door operating mechanism

Abstract

A system is disclosed for controlling a motor which drives an operating mechanism for moving a door, such as an overhead garage door, in either direction between a closed position and an open position in response to actuation of a start switch. The control system includes an encoder including a rotatable disc driven by the motor and control circuitry including an encoder pulse verification circuit associated with the encoder for detecting the direction of door movement as well as increments of travel by the door when the door is moved by the motor under control of a motor command circuit in response to actuation of the start switch. The start switch and a start circuit cooperate with the motor command circuit for energizing the motor to move the door in one direction, for de-energizing the motor to stop the door at any position, and for re-energizing the motor to reverse the door in response to repeated actuation of the start switch. An up/down counter circuit is responsive to the direction as well as the increments of travel by the door for containing a count representative of the actual position of the door. A programming circuit is included for setting an up limit setpoint which is stored in a latch circuit. A decoder circuit cooperates with the motor command circuit, the up/down counter circuit, the latch circuit, and a comparator circuit for de-energizing the motor when the door reaches the up limit setpoint as the door is opened. The decoder circuit cooperates with the motor command circuit and the up/down counter circuit for de-energizing the motor when the door reaches the threshold as the door is closed. An obstruction detector circuit is responsive to rate of movement of the door for sensing an obstruction. The obstruction detector circuit cooperates with the motor command circuit for de-energizing the motor if an obstruction is sensed as the door is opened and cooperates with the motor command circuit, the up/down counter circuit, and the decoder circuit for reversing the motor if an obstruction is sensed as the door is closed unless the door is a predetermined distance or less above the threshold whereupon reversal of the motor is inhibited and the motor is merely de-energized. A reset circuit is included for resetting the control circuitry so that the initial actuation of the start switch will cause the door to be opened. Other features are also disclosed.