High-production method and apparatus for making spiral convolution

Abstract

A high production method and apparatus which utilizes ribbon-like resistance wire to produce spiral wound electrical heating coils as used in cigar lighters, ignitor plugs and the like. Nesting of adjoining convolutions, if desired, can be effected by first imparting a transverse, ribbed configuration to the ribbon prior to the winding of the same into the spiral coil. In accomplishing this transverse configuring, cooperable male and female rolls, turning in opposite directions, form the ribbon and simultaneously cut it into lengths at a high production rate. After an annealing process, the cut strips of ribbon are fed to a coiling machine which has a notched arbor that receives end portions of the strips and coils the latter into a spiral shape while restraint is imposed on the strips. The feeding, confining, winding and ejection procedures involving the strips are automatically, sequentially carried out at a high production rate.