High vertical and horizontal conformance thermal oil recovery process

Abstract

Thermal oil recovery processes employing the injection of steam and/or hot water for mobilizing viscous petroleum sweep only a small fraction of the formation between the wells because of override, underride, or channeling resulting in poor vertical conformance, as well as poor horizontal conformance of the swept portion of the formation. Both vertical and horizontal conformance are improved significantly if steam is injected into a formation until channeling has begun, after which steam injection is terminated and an aqueous fluid is injected into the formation, which has a viscosity essentially the same as water and contains an emulsifying agent capable of forming a viscous emulsion in the portions of the formation where override, underride or channeling has occurred. After a small slug of emulsifying fluid has been injected, steam injection is resumed and as a consequence of the emulsion plug, moves into portions of the formation from which oil would not be recovered if the emulsion had not been injected. Multiple cycles of steam and emulsion injection may be applied to a formation to more completely sweep the full volume of the pattern. Surfactants suitable for use include organic sulfonates such as petroleum sulfonate, and solubilizing co-surfactants such as alkyl or alkylarylpolyethoxyalkylene sulfonates.