The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 07, 1976

Filed:

Jun. 02, 1975
Applicant:
Inventors:

George J Hartman, Arvada, CO (US);

Vernon R Ewing, Denver, CO (US);

Assignees:

Southwire Company, Carrollton, GA (US);

National Steel Corporation, Pittsburgh, PA (US);

Earth Sciences, Inc., Golden, CO (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
C01F / ; C01D / ;
U.S. Cl.
CPC ...
423127 ; 423112 ; 423120 ; 423118 ; 423131 ; 423629 ; 423199 ; 423181 ; 423183 ;
Abstract

An improvement in processes for recovering aluminum from alunite ore which processes include roasting the ore to remove water of hydration, removing sulfur and potassium compounds from the roasted ore by a procedure including a final leaching step resulting in a residue and a solution containing potassium sulfate, effecting partial recovery of potassium sulfate from the solution by crystallization with some potassium sulfate being bled off from the mother liquor, converting aluminum values in the residue to alkali metal aluminates by digesting the residue with alkali metal hydroxide including a substantial amount of sodium hydroxide, removing silicon from the alkali metal aluminates leaving a waste desilication product, recovering aluminum values from the desilicated aluminates by precipitation, circulating the mother liquor from the precipitation step to digestion as contaminated sodium hydroxide is bled off, the improvement which comprises enhancing the economics of the overall process by introducing therein an ion exchange procedure in which potassium hydroxide for the first leaching step is produced through ion exchange by use of potassium sulfate and sodium hydroxide, a further improvement being the use of the desilication product as the ion exchange agent.


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