The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 29, 2026

Filed:

Mar. 15, 2021
Applicant:

Shell Usa, Inc., Houston, TX (US);

Inventors:

David Allen Cooper, Malvern, PA (US);

Johan Peter Den Breejen, Amsterdam, NL;

James Hughes, Malvern, PA (US);

Cornelis Ouwehand, Amsterdam, NL;

Marcello Stefano Rigutto, Amsterdam, NL;

Assignee:

SHELL USA, INC., Houston, TX (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B01J 23/888 (2006.01); B01J 21/12 (2006.01); B01J 29/16 (2006.01); B01J 35/10 (2006.01); B01J 35/45 (2024.01); B01J 35/63 (2024.01); B01J 35/64 (2024.01); B01J 35/70 (2024.01); B01J 35/77 (2024.01); B01J 37/00 (2006.01); B01J 37/02 (2006.01); B01J 37/04 (2006.01); B01J 37/08 (2006.01); C10G 47/20 (2006.01);
U.S. Cl.
CPC ...
B01J 29/166 (2013.01); B01J 21/12 (2013.01); B01J 23/888 (2013.01); B01J 35/45 (2024.01); B01J 35/633 (2024.01); B01J 35/635 (2024.01); B01J 35/647 (2024.01); B01J 35/70 (2024.01); B01J 35/77 (2024.01); B01J 37/0018 (2013.01); B01J 37/0207 (2013.01); B01J 37/04 (2013.01); B01J 37/088 (2013.01); C10G 47/20 (2013.01); B01J 2235/00 (2024.01); B01J 2235/15 (2024.01); C10G 2300/202 (2013.01); C10G 2300/301 (2013.01); C10G 2300/308 (2013.01);
Abstract

The present invention provides a method of preparing a supported catalyst, preferably a hydrocracking catalyst, the method at least comprising the steps of: a) providing a zeolite Y having a bulk silica to alumina ratio (SAR) of at least 10; b) mixing the zeolite Y provided in step a) with a base, water and a surfactant, thereby obtaining a slurry of the zeolite Y; c) reducing the water content of the slurry obtained in step b) thereby obtaining solids with reduced water content, wherein the reducing of the water content in step c) involves the addition of a binder; d) shaping the solids with reduced water content obtained in step c) thereby obtaining a shaped catalyst carrier; e) calcining the shaped catalyst carrier obtained in step d) at a temperature above 300° C. in the presence of the surfactant of step b), thereby obtaining a calcined catalyst carrier; f) impregnating the catalyst carrier calcined in step e) with a hydrogenation component thereby obtaining a supported catalyst; wherein no heat treatment at a temperature of above 500° C. takes place between the mixing of step b) and the shaping of step d).


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