The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 22, 2026

Filed:

Sep. 28, 2022
Applicant:

GM Global Technology Operations Llc, Detroit, MI (US);

Inventors:

Thomas A. Yersak, Royal Oak, MI (US);

Ion C. Halalay, Grosse Pointe Park, MI (US);

Yubin Zhang, Madison Heights, MI (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01M 50/446 (2021.01); H01M 10/0525 (2010.01); H01M 10/0562 (2010.01); H01M 50/406 (2021.01); H01M 50/417 (2021.01); H01M 50/423 (2021.01); H01M 50/437 (2021.01); H01M 50/491 (2021.01); H01M 50/497 (2021.01);
U.S. Cl.
CPC ...
H01M 50/446 (2021.01); H01M 10/0525 (2013.01); H01M 10/0562 (2013.01); H01M 50/406 (2021.01); H01M 50/417 (2021.01); H01M 50/423 (2021.01); H01M 50/437 (2021.01); H01M 50/491 (2021.01); H01M 50/497 (2021.01); H01M 2300/008 (2013.01);
Abstract

A bicontinuous separating layer includes a separating matrix having pores and a solid-state electrolyte disposed in the pores of the separating matrix. In certain variations, the bicontinuous separating layer is prepared by contacting a solid-state electrolyte liquid-state precursor with the separating matrix and heating the infiltrated separating matrix to a temperature between about 25° C. and about 300° C. The solid-state electrolyte liquid-state precursor includes a solvent and a solid-state electrolyte powder or a solid-state electrolyte precursor. In other variations, the bicontinuous separating layer may be prepared by contacting a solid-state electrolyte powder with a separating matrix to form a physical mixture and heating the physical mixture to a temperature between about 240° C. and about 500° C., where the separating matrix is defined by a polymer having a melting temperature greater than about 215° C., and the solid-state electrolyte has a melting temperature greater than about 300° C.


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