The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 22, 2026

Filed:

May. 13, 2024
Applicant:

General Electric Company, Schenectady, NY (US);

Inventors:

Ryan Marcus Young, West Chester, OH (US);

Nathan Carl Sizemore, Hamilton, OH (US);

Wayne Allen Brown, Blue Ash, OH (US);

Assignee:

General Electric Company, Evendale, OH (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 44/46 (2006.01); B29C 33/48 (2006.01); B29C 44/12 (2006.01); B29C 44/34 (2006.01); B29C 44/58 (2006.01); B29C 65/02 (2006.01); B29C 70/30 (2006.01); C04B 35/64 (2006.01); C04B 38/00 (2006.01); C04B 38/02 (2006.01); C04B 38/10 (2006.01); C04B 41/00 (2006.01);
U.S. Cl.
CPC ...
C04B 38/02 (2013.01); B29C 33/485 (2013.01); B29C 44/1228 (2013.01); B29C 44/129 (2013.01); B29C 44/3415 (2013.01); B29C 44/583 (2013.01); C04B 38/0003 (2013.01); C04B 38/0006 (2013.01); C04B 38/106 (2013.01); C04B 41/0072 (2013.01); C04B 2235/602 (2013.01); C04B 2235/6028 (2013.01); C04B 2235/661 (2013.01); C04B 2235/9607 (2013.01); C04B 2237/02 (2013.01); C04B 2237/04 (2013.01);
Abstract

A method for forming a ceramic sandwich-structured composite component includes applying one or more ceramic matrix composite (CMC) plies to a surface of a tool, and positioning a ceramic foam precursor with respect to the tool such that the ceramic foam precursor and the one or more CMC plies is disposed in a sealed interior cavity of the tool. The ceramic foam precursor and the one or more CMC plies are cured within the sealed interior cavity to form a green preform such that the ceramic foam precursor expands within the sealed interior cavity to apply a pressure to the one or more CMC plies to consolidate the one or more CMC plies. The expanded ceramic foam precursor forms a ceramic core of the green preform bonded to the one or more CMC plies. The green preform is removed from the tool and sintered to ceramify the green preform.


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