The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 22, 2026

Filed:

Aug. 24, 2022
Applicant:

Unifrax I Llc, Tonawanda, NY (US);

Inventor:

Jens Decker, Ann Arbor, MI (US);

Assignee:

UNIFRAX I LLC, Tonawanda, NY (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B05B 7/00 (2006.01); C04B 14/42 (2006.01); C04B 14/46 (2006.01); C04B 18/02 (2006.01); C04B 18/24 (2006.01); C04B 28/06 (2006.01); C04B 28/34 (2006.01); C04B 38/10 (2006.01); C04B 111/00 (2006.01); C04B 111/28 (2006.01); C04B 111/40 (2006.01);
U.S. Cl.
CPC ...
C04B 18/021 (2013.01); B05B 7/0037 (2013.01); C04B 14/42 (2013.01); C04B 14/46 (2013.01); C04B 18/022 (2013.01); C04B 18/027 (2013.01); C04B 18/24 (2013.01); C04B 28/06 (2013.01); C04B 28/344 (2013.01); C04B 38/10 (2013.01); C04B 18/023 (2013.01); C04B 2111/00172 (2013.01); C04B 2111/28 (2013.01); C04B 2111/40 (2013.01);
Abstract

A method of agglomerating bulk ceramic fibers includes mixing the bulk ceramic fibers with water to form wet fibers; mixing the wet fibers with a binder including an organic binder and/or an inorganic binder to form agglomerates; and drying the agglomerates. The agglomerates may be mixed with additional binders and fillers to form an insulating mix that may be used to insulate a furnace or other heat source. A foaming nozzle may be used for the application of agglomerates. A foaming agent and water are air atomized within the foaming nozzle and the resulting foam is mixed into pneumatically conveyed agglomerates, which result results in a lightweight refractory material layer on a target substrate.


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