The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 15, 2026

Filed:

Jun. 30, 2020
Applicant:

A123 Systems Llc, Novi, MI (US);

Inventors:

Wesley Hoffert, Maynard, MA (US);

Adriana A. Rojas, Somerville, MA (US);

David M. Laughman, Waltham, MA (US);

Lucienne Buannic, Arlington, MA (US);

Derek C. Johnson, Fort Collins, CO (US);

Brian Sisk, Sudbury, MA (US);

Assignee:

A123 SYSTEMS LLC, Novi, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01M 10/0565 (2010.01); H01M 4/02 (2006.01); H01M 4/04 (2006.01); H01M 4/60 (2006.01); H01M 10/0525 (2010.01); H01M 10/0585 (2010.01); H01M 50/403 (2021.01); H01M 50/414 (2021.01); H01M 50/46 (2021.01); H01M 50/497 (2021.01);
U.S. Cl.
CPC ...
H01M 10/0565 (2013.01); H01M 4/0404 (2013.01); H01M 4/602 (2013.01); H01M 10/0525 (2013.01); H01M 10/0585 (2013.01); H01M 50/403 (2021.01); H01M 50/414 (2021.01); H01M 50/461 (2021.01); H01M 50/497 (2021.01); H01M 2004/021 (2013.01); H01M 2004/027 (2013.01); H01M 2004/028 (2013.01); H01M 2300/0082 (2013.01);
Abstract

A coated hybrid electrode for a composite solid-state battery cell is disclosed. Systems and methods are further provided for forming an electrolyte coating including a solid ionically conductive polymer material in the coated hybrid electrode. In one example, the coated hybrid electrode can include an anode material coating, the solid polymer electrolyte coating, and a cathode material coating, such that the solid polymer electrolyte coating can function as a separator coating between the anode material coating and the cathode material coating, thus eliminating a need for a conventional battery separator. In some examples, a slurry-based coating process can be utilized for forming the solid polymer electrolyte coating. As such, the solid polymer electrolyte coating can be mechanically robust with uniform thickness. Further, a battery cell can be formed by utilizing a sub-assembly stacking technique to provide battery cell stiffness and increase precision and accuracy of coating.


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