Enclosed torque controlled electric actuator and method

Abstract

The present disclosure provides an actuator and related method of use that can change and control positions of chokes, valves, and other rotational equipment in response to changes in either pressure, torque, or a combination thereof. The actuator with associated integrated components including a servo motor, motor controller, torque sensor assembly, encoder, holding brake, and onboard controls can be encased in a sealed explosion proof rated enclosure for deployment on a drilling rig or other explosive environments with a small footprint suitable for space limited locations. Pressure applied over a known area, such as a choke plug, is converted to torque and can be repeated regardless of flow rate, temperature, fluid type, or density. The torque sensing ability advantageously can quickly respond to fluid changes and make large steps to different set points with accuracy. The onboard controls can control the actuator autonomously without constant communication with a remote controller.