Metal plated additively manufactured plastic acm shrouds with internal thermally adaptive structure

Abstract

Forming a shroud for an ACM by: forming a base having discrete sections including: a first section defining connecting features for connecting with a fixed ACM structure; a second section positioned adjacent to a compressor rotor when installed in the ACM; and a third section disposed adjacent to a drive ring bearing when installed in the ACM; forming the base includes: printing thermoplastic polymer surfaces, respectively from thermoplastic polymers, disposed against each other, a first thermoplastic polymer surface having a CTE, and a second thermoplastic polymer surface having a second CTE; forming a lower support section on the base by printing along the discrete sections of the base a mixture of a third thermoplastic polymer and a catalyst formed with metal; and forming an upper support section on the shroud by depositing on the lower support section, along each of the discrete sections, via electrolysis deposition, a metallic coating.