The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 04, 2026

Filed:

Jul. 24, 2023
Applicant:

Hamilton Sundstrand Corporation, Charlotte, NC (US);

Inventors:

Brent J. Merritt, Southwick, MA (US);

Viktor Kilchyk, Lancaster, NY (US);

Assignee:

HAMILTON SUNDSTRAND CORPORATION, Charlotte, NC (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 64/112 (2017.01); B33Y 10/00 (2015.01); B33Y 80/00 (2015.01); B29K 55/02 (2006.01); B29K 103/04 (2006.01); B29K 105/12 (2006.01); B29L 31/00 (2006.01);
U.S. Cl.
CPC ...
B29C 64/112 (2017.08); B33Y 10/00 (2014.12); B33Y 80/00 (2014.12); B29K 2055/02 (2013.01); B29K 2103/04 (2013.01); B29K 2105/12 (2013.01); B29K 2995/0012 (2013.01); B29L 2031/7498 (2013.01);
Abstract

A method of forming a rotor for an ACM, having steps of forming a base having: a first section adjacent to an ACM diffuser shroud when installed; a second section forming a seal disposed against an ACM aft frame member when installed; a third section connected to an ACM compressor rotor shaft when installed; a fourth section connected to an ACM tie rod when installed; a fifth section between the second and fourth sections, forming the base includes: printing thermoplastic polymer surfaces from thermoplastic polymers disposed against each other, the thermoplastic polymer surfaces having different CTEs; forming a lower support section on the base by printing along the discrete sections a mixture of a third thermoplastic polymer and a catalyst formed with metal; and forming an upper support section on the rotor by depositing on the lower support section along the discrete sections, via electrolysis deposition, a metallic coating.


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