The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 07, 2026

Filed:

Aug. 26, 2024
Applicant:

Systima Technologies, Inc., Mukilteo, WA (US);

Inventors:

Richard D. Hreha, Centerville, OH (US);

Katie A. Jensen, Kettering, OH (US);

Benjamin A. Dietsch, Kettering, OH (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C04B 35/83 (2006.01); C04B 35/626 (2006.01); C04B 35/628 (2006.01); C04B 35/64 (2006.01);
U.S. Cl.
CPC ...
C04B 35/83 (2013.01); C04B 35/6269 (2013.01); C04B 35/62873 (2013.01); C04B 35/62886 (2013.01); C04B 35/62894 (2013.01); C04B 35/64 (2013.01); C04B 2235/422 (2013.01); C04B 2235/48 (2013.01); C04B 2235/5248 (2013.01); C04B 2235/5256 (2013.01); C04B 2235/616 (2013.01); C04B 2235/656 (2013.01); C04B 2235/661 (2013.01);
Abstract

Methods of making a carbon-carbon composite from thermosetting polymer resin include (a) infusing bis-Schiff base resin into a carbon fiber reinforcement to form an uncured resin embedded composite, (b) positioning the uncured resin embedded composite on a substrate under a vacuum enclosure, (c) curing the bis-Schiff base resin at a first elevated temperature under vacuum to form a polymer matrix composite, (d) heating the polymer matrix composite at a second elevated temperature under inert atmosphere to form a porous carbon-carbon composite, (e) re-infusing bis-Schiff base resin into the porous carbon-carbon composite and curing under vacuum at a third elevated temperature to generate a reinfused porous carbon-carbon composite, and (f) heating the reinfused porous carbon-carbon composite at a fourth elevated temperature under inert gas to form the carbon-carbon composite. Further, the second elevated temperature and/or the fourth elevated temperature is less than 900° C.


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