The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 30, 2026

Filed:

Apr. 29, 2021
Applicant:

Basf Corporation, Florham Park, NJ (US);

Inventors:

Junmei Wei, Iselin, NJ (US);

Nicholas Robert Favate, Iselin, NJ (US);

Samantha L. Rice, Iselin, NJ (US);

Lucas Dorazio, Iselin, NJ (US);

Assignee:

BASF CORPORATION, Florham Park, NJ (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B01J 29/08 (2006.01); B01J 21/04 (2006.01); B01J 35/08 (2006.01); B01J 35/10 (2006.01); B01J 35/40 (2024.01); B01J 35/45 (2024.01); B01J 35/51 (2024.01); B01J 35/61 (2024.01); B01J 35/70 (2024.01); B01J 35/77 (2024.01); B01J 37/02 (2006.01); B01J 37/04 (2006.01); B01J 37/08 (2006.01);
U.S. Cl.
CPC ...
B01J 29/084 (2013.01); B01J 21/04 (2013.01); B01J 35/40 (2024.01); B01J 35/45 (2024.01); B01J 35/51 (2024.01); B01J 35/61 (2024.01); B01J 35/70 (2024.01); B01J 35/77 (2024.01); B01J 37/0215 (2013.01); B01J 37/04 (2013.01); B01J 37/08 (2013.01); B01J 2229/42 (2013.01); B01J 2229/64 (2013.01); B01J 2235/15 (2024.01);
Abstract

The present technology provides a method of making a fluid catalytic cracking (FCC) catalyst, the method includes: in situ crystallizing Y-zeolite on a precursor microsphere to provide the FCC catalyst, wherein the in situ crystallizing includes: mixing the precursor microspheres with sodium silicate, a zeolite initiator (seeding zeolite crystals), and water to form an alkaline slurry; and heating the alkaline slurry to a temperature of about 38° C. (100° F.) to about 93° C. (200° F.) to obtain a zeolitic microsphere material; and wherein the FCC catalyst has a zeolite content of less than or equal to about 30 weight percent (wt. %). The unit cell size of the zeolite Y is 24.60 to 24.70 angstrom.


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