The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 23, 2026

Filed:

Aug. 30, 2022
Applicant:

Raytheon Technologies Corporation, Farmington, CT (US);

Inventors:

Evan Benjamin Callaway, Hartford, CT (US);

Brendan M. Lenz, Wethersfield, CT (US);

Kathryn S. Read, Marlborough, CT (US);

Sarah A. Frith, Layton, UT (US);

Olivier H. Sudre, Glastonbury, CT (US);

Assignee:

RTX Corporation, Farmington, CT (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C04B 35/80 (2006.01); C04B 35/565 (2006.01); C04B 41/00 (2006.01); C04B 41/50 (2006.01); C04B 41/87 (2006.01);
U.S. Cl.
CPC ...
C04B 35/565 (2013.01); C04B 35/80 (2013.01); C04B 41/009 (2013.01); C04B 41/5025 (2013.01); C04B 41/87 (2013.01); C04B 2235/5244 (2013.01); C04B 2235/5436 (2013.01);
Abstract

A method for manufacturing ceramic matrix composites (CMC) and CMCs made by the method are disclosed. The method can be a manual process or an automated process, such as using a robotic system, that is used for controlled delivery of ceramic particles in a CMC fabric. The method includes identifying voids present between adjacent tows of the CMC fabric and dispensing ceramic particles into the voids. Applying the ceramic particles in the center of the voids reduces the size and volume fraction of the voids/defects, improving the homogeneity of surface texture of the preform, homogeneity of microstructure, and part model shape conformity. The method for manufacturing CMCs creates CMCs having a homogenous distribution of small pores after matrix formation that improves the interlaminar mechanical and thermal properties of the CMCs.


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