The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 09, 2026

Filed:

Jun. 29, 2023
Applicant:

Borgwarner Us Technologies Llc, Wilmington, DE (US);

Inventors:

Kevin M. Gertiser, Carmel, IN (US);

Chris Fruth, Kokomo, IN (US);

Assignee:

BorgWarner US Technologies LLC, Wilmington, DE (US);

Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H02M 1/32 (2007.01); H02M 1/00 (2007.01); H02P 27/08 (2006.01); H05K 7/20 (2006.01); H10W 40/00 (2026.01); H10W 40/22 (2026.01); H10W 40/25 (2026.01); H10W 40/43 (2026.01); H10W 40/60 (2026.01); H10W 40/77 (2026.01); H10W 70/40 (2026.01); H10W 70/60 (2026.01); H10W 70/65 (2026.01); H10W 72/00 (2026.01); H10W 90/00 (2026.01); B60L 3/00 (2019.01); B60L 15/00 (2006.01); B60L 15/08 (2006.01); B60L 15/20 (2006.01); B60L 50/40 (2019.01); B60L 50/51 (2019.01); B60L 50/60 (2019.01); B60L 50/64 (2019.01); B60L 53/20 (2019.01); B60L 53/22 (2019.01); B60L 53/62 (2019.01); B60R 16/02 (2006.01); G01R 15/20 (2006.01); G06F 1/08 (2006.01); G06F 13/40 (2006.01); H02J 7/00 (2006.01); H02M 1/08 (2006.01); H02M 1/084 (2006.01); H02M 1/088 (2006.01); H02M 1/12 (2006.01); H02M 1/42 (2007.01); H02M 1/44 (2007.01); H02M 3/335 (2006.01); H02M 7/00 (2006.01); H02M 7/537 (2006.01); H02M 7/5387 (2007.01); H02M 7/5395 (2006.01); H02P 27/06 (2006.01); H02P 29/024 (2016.01); H02P 29/68 (2016.01); H03K 19/20 (2006.01); H05K 1/14 (2006.01); H05K 1/181 (2026.01); H05K 1/182 (2026.01); H05K 5/02 (2006.01); H10D 64/01 (2025.01); H10W 40/20 (2026.01); H10W 40/47 (2026.01); H10W 70/685 (2026.01); H10W 70/692 (2026.01); H10W 72/30 (2026.01);
U.S. Cl.
CPC ...
H02M 1/327 (2021.05); H02M 1/0054 (2021.05); H02P 27/08 (2013.01); H05K 7/20154 (2013.01); H05K 7/20254 (2013.01); H05K 7/2049 (2013.01); H05K 7/20854 (2013.01); H05K 7/209 (2013.01); H05K 7/20927 (2013.01); H10W 40/037 (2026.01); H10W 40/22 (2026.01); H10W 40/255 (2026.01); H10W 40/43 (2026.01); H10W 40/611 (2026.01); H10W 40/641 (2026.01); H10W 40/778 (2026.01); H10W 70/481 (2026.01); H10W 70/611 (2026.01); H10W 70/65 (2026.01); H10W 90/00 (2026.01); B60L 3/003 (2013.01); B60L 15/007 (2013.01); B60L 15/08 (2013.01); B60L 15/20 (2013.01); B60L 50/40 (2019.02); B60L 50/51 (2019.02); B60L 50/60 (2019.02); B60L 50/64 (2019.02); B60L 53/20 (2019.02); B60L 53/22 (2019.02); B60L 53/62 (2019.02); B60L 2210/30 (2013.01); B60L 2210/40 (2013.01); B60L 2210/42 (2013.01); B60L 2210/44 (2013.01); B60L 2240/36 (2013.01); B60R 16/02 (2013.01); G01R 15/20 (2013.01); G06F 1/08 (2013.01); G06F 13/4004 (2013.01); G06F 2213/40 (2013.01); H02J 7/855 (2026.01); H02J 2207/20 (2020.01); H02M 1/0009 (2021.05); H02M 1/08 (2013.01); H02M 1/084 (2013.01); H02M 1/088 (2013.01); H02M 1/123 (2021.05); H02M 1/32 (2013.01); H02M 1/322 (2021.05); H02M 1/4258 (2013.01); H02M 1/44 (2013.01); H02M 3/33523 (2013.01); H02M 7/003 (2013.01); H02M 7/537 (2013.01); H02M 7/5387 (2013.01); H02M 7/53871 (2013.01); H02M 7/53875 (2013.01); H02M 7/5395 (2013.01); H02P 27/06 (2013.01); H02P 27/085 (2013.01); H02P 29/024 (2013.01); H02P 29/027 (2013.01); H02P 29/68 (2016.02); H02P 2207/05 (2013.01); H03K 19/20 (2013.01); H05K 1/145 (2013.01); H05K 1/181 (2013.01); H05K 1/182 (2013.01); H05K 5/0247 (2013.01); H05K 7/2039 (2013.01); H05K 2201/042 (2013.01); H05K 2201/10166 (2013.01); H10D 64/018 (2025.01); H10W 40/226 (2026.01); H10W 40/235 (2026.01); H10W 40/47 (2026.01); H10W 40/60 (2026.01); H10W 70/685 (2026.01); H10W 70/692 (2026.01); H10W 72/07331 (2026.01); H10W 72/07354 (2026.01); H10W 72/30 (2026.01); H10W 72/347 (2026.01); H10W 90/734 (2026.01); H10W 90/736 (2026.01);
Abstract

A system includes: an inverter configured to convert DC power to AC power, wherein the inverter includes: a power module including: a flex layer including a gate trace providing an electrical connection to a gate input connection of the power module, a first substrate, a second substrate including a source plane, the source plane including a step trench, a semiconductor die disposed between the first substrate and the second substrate, the step trench formed in a portion of the source plane corresponding to at an edge of the semiconductor die, and the semiconductor die including a gate connected to the gate trace, and a sinter element disposed between the semiconductor die and the second substrate to connect the semiconductor die to the second substrate; a battery configured to supply the DC power to the inverter; and a motor configured to receive the AC power from the inverter.


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