The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 09, 2026

Filed:

Sep. 03, 2025
Applicant:

Tesla, Inc., Austin, TX (US);

Inventor:

Porter Mitchell, Chandler, AZ (US);

Assignee:

Tesla, Inc., Austin, TX (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01M 4/04 (2006.01); B05C 11/02 (2006.01); B22F 7/08 (2006.01); B29C 43/58 (2006.01); B29C 65/00 (2006.01); H01G 11/28 (2013.01); H01G 11/86 (2013.01);
U.S. Cl.
CPC ...
H01M 4/0435 (2013.01); B05C 11/02 (2013.01); B22F 7/08 (2013.01); B29C 43/58 (2013.01); B29C 66/83411 (2013.01); H01G 11/86 (2013.01); H01M 4/0404 (2013.01); B05C 11/025 (2013.01); H01G 11/28 (2013.01);
Abstract

A method for manufacturing a dry electrode via a multi-roll calender system including providing the multi-roll calender system including a first, second, and third calendering rolls, each roll downstream from the next, where a first nip is formed between the first and second calendering rolls, and a second nip is formed between the second and third calendering rolls, rotating the first calendering roll at a first rotational velocity, rotating the second calendering roll at a second rotational velocity greater than the first rotational velocity, rotating the third calendering roll at a third rotational velocity greater than the second rotational velocity, delivering a first dry electrode material to the first nip to form a dry electrode film, delivering the dry electrode film to the second nip to form a tuned dry electrode film, and laminating the tuned dry electrode film to a current collector to form the dry electrode.


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