The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 09, 2026

Filed:

Oct. 31, 2023
Applicant:

The Boeing Company, Arlington, VA (US);

Inventors:

Marc R. Matsen, Seattle, WA (US);

Jeffery Lee Marcoe, Bellevue, WA (US);

Gwendolyn Marie Janda, Seattle, WA (US);

Assignee:

The Boeing Company, Arlington, VA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 70/08 (2006.01); B29C 70/24 (2006.01); B29C 70/30 (2006.01); B29C 70/34 (2006.01); D04C 1/02 (2006.01); D04C 1/06 (2006.01); B29K 305/00 (2006.01); B29L 31/30 (2006.01);
U.S. Cl.
CPC ...
B29C 70/08 (2013.01); B29C 70/24 (2013.01); B29C 70/302 (2021.05); B29C 70/34 (2013.01); D04C 1/02 (2013.01); D04C 1/06 (2013.01); B29K 2305/00 (2013.01); B29L 2031/3076 (2013.01); D10B 2505/12 (2013.01);
Abstract

A method of manufacturing a composite article comprises forming a braided lay-up including one or more braided layers around a braiding mandrel along at least a portion of a longitudinal axis of the braiding mandrel. Each braided layer may be formed by braiding tape segments of a fiber-reinforced thermoplastic resin tape applied at a tape tow orientation with thread segments applied at a thread tow orientation that is biased at an angle relative to the tape tow orientation. In an example, the thread segments include a thermoplastic resin thread that is integrated into a consolidated form of the braided lay-up following a consolidation process. In another example, the thread segments include a metallic thread that is removed from the braided lay-up prior to consolidation.


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