The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 02, 2026

Filed:

Aug. 03, 2023
Applicant:

GM Global Technology Operations Llc, Detroit, MI (US);

Inventors:

Sayed Youssef Sayed Nagy, Troy, MI (US);

Anil K. Sachdev, Rochester Hills, MI (US);

Anthony Michael Coppola, Rochester Hills, MI (US);

Jian Yao, Shanghai, CN;

Chengwu Duan, Shanghai, CN;

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H02K 3/22 (2006.01); H02K 1/20 (2006.01); H02K 3/24 (2006.01); H02K 9/19 (2006.01);
U.S. Cl.
CPC ...
H02K 3/22 (2013.01); H02K 1/20 (2013.01); H02K 3/24 (2013.01); H02K 9/19 (2013.01);
Abstract

A process for making a hollow electrical coil for an electric motor includes forming a sacrificial insert material into a coil shaped insert. The coil shaped insert is placed into a copper plating bath and a copper plated coil shaped member is removed from the copper plating bath. The sacrificial material is removed from within the copper plated coil shaped member to create a hollow passage through a hollow copper coil shaped member. An exterior of the hollow copper coil shaped member is coated with an insulating adhesive material and the copper coil shaped member is compressed until the insulating adhesive material is set.


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