The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 02, 2026

Filed:

Mar. 03, 2021
Applicant:

Vulcanforms Inc., Devens, MA (US);

Inventors:

Alexander Dunbar, Watertown, MA (US);

Raghav Aggarwal, Dracut, MA (US);

Assignee:

VulcanForms Inc., Devens, MA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22F 10/28 (2021.01); B22F 10/85 (2021.01); B22F 12/41 (2021.01); B23K 26/00 (2014.01); B23K 26/03 (2006.01); B23K 26/06 (2014.01); B23K 26/342 (2014.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B33Y 50/02 (2015.01);
U.S. Cl.
CPC ...
B22F 10/28 (2021.01); B22F 10/85 (2021.01); B22F 12/41 (2021.01); B23K 26/0006 (2013.01); B23K 26/03 (2013.01); B23K 26/0604 (2013.01); B23K 26/0665 (2013.01); B23K 26/342 (2015.10); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 50/02 (2014.12);
Abstract

Systems and methods for additive manufacturing are described. In some embodiments, a method of controlling a weld height in an additive manufacturing process includes determining a desired melt pool width based, at least in part, on a desired weld height; selectively activating one or more laser energy sources based, at least in part, on the desired melt pool width; and melting a portion of a layer of material on a build surface via exposure to laser energy from the one or more activated laser energy sources to form a melt pool on the build surface having the desired melt pool width. Systems and methods to the use of staggered laser energy sources are also described.


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