The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 02, 2026

Filed:

Jan. 03, 2022
Applicants:

Saudi Arabian Oil Company, Dhahran, SA;

Chengdu Dongwei Technology Co., Ltd, Chengdu, CN;

Inventors:

Guodong Zhan, Dhahran, SA;

Jianhui Xu, Dhahran, SA;

Timothy E. Moellendick, Dhahran, SA;

Duanwei He, Chengdu, CN;

Assignees:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22F 7/00 (2006.01); B22F 3/24 (2006.01); B22F 7/02 (2006.01);
U.S. Cl.
CPC ...
B22F 7/008 (2013.01); B22F 3/24 (2013.01); B22F 7/02 (2013.01); B22F 2003/247 (2013.01); B22F 2302/406 (2013.01);
Abstract

Methods for forming a polycrystalline diamond compact (PDC) drill bit from catalyst-free synthesized polycrystalline diamonds are described. The polycrystalline diamonds are deposited within a mold. In some cases, a matrix body material is deposited within the mold, and an infiltration process is performed to bond the polycrystalline diamonds to the matrix body material to form the PDC drill bit. In some cases, a drill bit body is formed within the mold, and forming the drill bit body within the mold includes depositing a layer of matrix body material particles within the mold, depositing an adhesive ink within the mold, and curing the adhesive ink. In some cases, a sintering process is performed after forming the drill bit body to remove at least a portion of the adhesive ink and increase a density of the drill bit body to form the PDC drill bit.


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