The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 12, 2026

Filed:

Apr. 05, 2022
Applicant:

Element Six (Uk) Limited, Oxfordshire, GB;

Inventors:

David Thomas Ford, Oxfordshire, GB;

Douglas John Geekie, Oxfordshire, GB;

Assignee:

Element Six (UK) Limited, Oxfordshire, GB;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C04B 37/00 (2006.01); C04B 41/00 (2006.01); C04B 41/91 (2006.01);
U.S. Cl.
CPC ...
C04B 37/001 (2013.01); C04B 41/0072 (2013.01); C04B 41/91 (2013.01); C04B 2235/427 (2013.01); C04B 2235/6567 (2013.01); C04B 2235/658 (2013.01); C04B 2235/94 (2013.01); C04B 2237/363 (2013.01); C04B 2237/401 (2013.01);
Abstract

This disclosure relates to a method of making a shaped tool component from a precursor sintered body comprising polycrystalline diamond (PCD). The sintered body has a PCD table joined to a substrate, and the PCD table varies in depth. The resulting shaped tool component thus also has a PCD layer with varying depth. A method of making a shaped tool component comprising polycrystalline diamond (PCD), comprising the steps: h. Adding a diamond feed stock to a refractory cup; i. Adding a p re-shaped cemented carbide body to the refractory cup adjacent the diamond feed stock; j. Compacting the diamond feed stock and cemented carbide body to form a green body; k. Sintering the green body at a temperature between 1400° C. to 2100° C. and at a pressure of at least 7 GPa, for at least 30 seconds to form a sintered PCD precursor body that comprises a PCD table sinter-joined to the cemented carbide substrate at an interface.


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