The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 05, 2026

Filed:

Jan. 15, 2024
Applicant:

Applied Materials, Inc., Santa Clara, CA (US);

Inventors:

Lisong Xu, San Jose, CA (US);

Mingwei Zhu, San Jose, CA (US);

Byung Sung Kwak, Mountain View, CA (US);

Hyunsung Bang, Sunnyvale, CA (US);

Liang Zhao, Gilroy, CA (US);

Hou T. Ng, Campbell, CA (US);

Sivapackia Ganapathiappan, Los Altos, CA (US);

Nag Patibandla, Dublin, CA (US);

Assignee:

Applied Materials, Inc., Santa Clara, CA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H10H 20/84 (2025.01); G02B 27/01 (2006.01); H01L 21/66 (2006.01); H01L 25/075 (2006.01); H10H 20/01 (2025.01); H10H 20/851 (2025.01); H10H 20/857 (2025.01); H10P 74/00 (2026.01); H10W 90/00 (2026.01);
U.S. Cl.
CPC ...
H10H 20/84 (2025.01); G02B 27/0172 (2013.01); H10H 20/0137 (2025.01); H10H 20/8512 (2025.01); H10H 20/857 (2025.01); H10P 74/232 (2026.01); H10W 90/00 (2026.01); G02B 2027/0178 (2013.01); H10H 20/034 (2025.01);
Abstract

Methods of making high-pixel-density LED structures are described. The methods may include forming a backplane substrate and a LED substrate. The backplane substrate and the LED substrate may be bonded together, and the bonded substrates may include an array of LED pixels. Each of the LED pixels may include a group of isolated subpixels. A quantum dot layer may be formed on at least one of the isolated subpixels in each of the LED pixels. The methods may further include repairing at least one defective LED pixel by forming a replacement quantum dot layer on a quantum-dot-layer-free subpixel in the defective LED pixel. The methods may also include forming a UV barrier layer on the array of LED pixels after the repairing of the at least one defective LED pixel.


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