Layered gel-polymer electrolytes and methods of forming thereof

Abstract

Provided are layered gel-polymer electrolytes and electrochemical cells comprising these electrolytes as well as methods of forming the electrolytes and the cells. A gel-polymer electrolyte comprises a support core and one or two interface layers on the core surface. The interface layers are relied on to conform to electrode surfaces with high surface roughness, while the support core prevents any physical penetration and electrical shorts through the gel-polymer electrolyte, e.g., by electrode protruding peaks. Specifically, the interface layer redistributes around these protruding peaks and forms a continuous interface with the electrode surface. When the stack is compressed, the gel-polymer electrolyte also releases some liquid electrolyte, which soaks the electrode and enhances ionic transfer within the electrode and through the electrolyte-electrode interface. The gel-polymer electrolyte is formed by coating interface layers on the support core and soaking this assembly in a liquid electrolyte.