The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 28, 2026

Filed:

Aug. 22, 2024
Applicant:

Textron Systems Corporation, Hunt Valley, MD (US);

Inventors:

Michael Robert Favaloro, Amesbury, MA (US);

Michael Vincent Salvucci, Clinton, MA (US);

Matthew Weis Perrone, Boston, MA (US);

Wesley Aaron Chapkin, Rockville, MD (US);

Assignee:

TEXTRON SYSTEMS CORPORATION, Hunt Valley, MD (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C04B 35/83 (2006.01); C04B 35/628 (2006.01); C04B 35/64 (2006.01); C23C 16/04 (2006.01); C04B 35/52 (2006.01);
U.S. Cl.
CPC ...
C04B 35/83 (2013.01); C04B 35/62873 (2013.01); C04B 35/62884 (2013.01); C04B 35/64 (2013.01); C23C 16/045 (2013.01); C04B 2235/422 (2013.01); C04B 2235/48 (2013.01); C04B 2235/483 (2013.01); C04B 2235/5248 (2013.01); C04B 2235/5256 (2013.01); C04B 2235/614 (2013.01); C04B 2235/616 (2013.01);
Abstract

A method of producing a densified carbon fiber reinforced carbon (carbon/carbon) component includes placing a carbon/carbon preform and preform heater(s) into a reactor vessel with an immersing quantity of a precursor liquid (e.g., hydrocarbon). The reactor vessel includes a condenser for condensing precursor gases (e.g., carbonaceous gases) produced during densification and thereby maintain a thermodynamic equilibrium. Electrical current is supplied to the preform heater over a multi-hour period of densification in which the precursor liquid is continually boiled and the precursor gases continually produced. The current is sufficient to maintain the preform at a densification temperature above a precursor cracking temperature, thereby causing the precursor gases to be diffused into the preform and dissociated gas species to be deposited. Densification begins within the preform and advances outwardly along a densification front until completion.


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