The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 14, 2026

Filed:

Feb. 28, 2022
Applicant:

Spirit Aerosystems, Inc., Wichita, KS (US);

Inventors:

James Michael Wagner, Jr., Wichita, KS (US);

Theodore Joseph Eilert, Wichita, KS (US);

Rahbar Nasserrafi, Andover, KS (US);

Craig Matthew Clasper, Derby, KS (US);

Gerald Eugene Hicks, Jr., Wichita, KS (US);

Assignee:

Spirit AeroSystems, Inc., Wichita, KS (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B21D 37/16 (2006.01); B21D 22/02 (2006.01); C21D 1/673 (2006.01); C21D 9/46 (2006.01);
U.S. Cl.
CPC ...
B21D 37/16 (2013.01); B21D 22/022 (2013.01); C21D 1/673 (2013.01); C21D 9/46 (2013.01);
Abstract

A method of manufacturing a complex-shaped metal part, including the steps of applying a metallic sheath around a sheet metal workpiece and applying an electric current through the workpiece in the metallic sheath to heat the workpiece. The method also includes shaping the workpiece in the metallic sheath into a complex-shaped metal part while it is being heated. The shaping can be performed between two ceramic dies or using other techniques for forming complex shapes and curvatures into the workpiece. The method then may include cooling the complex-shaped metal part and removing the metallic sheath from the complex-shaped metal part. This method can allow reactive and refractory material to be safely heated without oxidation when heating/forming in air when the workpiece is sealed within a sacrificial stainless steel or nickel alloy envelope to protect the enclosed workpiece.


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