The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 24, 2026

Filed:

Jul. 17, 2023
Applicant:

Purple Innovation, Llc, Lehi, UT (US);

Inventors:

Robert Wayne Taylor, Highland, UT (US);

Russell B. Whatcott, Eagle Mountain, UT (US);

Matthew Eccles Rogers, Eagle Mountain, UT (US);

Dhyey Y. Acharya, Lehi, UT (US);

Lidia Saldaña, West Valley, UT (US);

Assignee:

Purple Innovation, LLC, Lehi, UT (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B32B 5/06 (2006.01); A47G 9/10 (2006.01); B29C 70/86 (2006.01); B29K 21/00 (2006.01); B29K 105/08 (2006.01); B29K 311/10 (2006.01); B29L 31/00 (2006.01); B32B 3/12 (2006.01); B32B 5/24 (2006.01);
U.S. Cl.
CPC ...
B32B 5/06 (2013.01); A47G 9/10 (2013.01); B29C 70/865 (2013.01); B32B 3/12 (2013.01); B32B 5/073 (2021.05); B32B 5/24 (2013.01); B29K 2021/00 (2013.01); B29K 2105/0809 (2013.01); B29K 2311/10 (2013.01); B29L 2031/751 (2013.01); B32B 2479/00 (2013.01);
Abstract

A method for forming a cushioning element comprises molding a first cushioning element on a first side of a fabric and molding a second cushioning element on a second side of the fabric. The first cushioning element and second cushioning element may be superimposed. The fabric may include a first layer and a second layer that are superimposed, with the first cushioning element secured to and protruding from the first layer and the second cushioning element secured to and protruding from the second layer. Each of the first cushioning element and second cushioning element may include a plurality of interconnected walls formed from an elastomeric gel material. The walls of the first cushioning element and second cushioning element may be aligned or offset.


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