The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 24, 2026

Filed:

Jun. 08, 2022
Applicant:

Spirit Aerosystems, Inc., Wichita, KS (US);

Inventor:

Kerrick Robert Dando, Wichita, KS (US);

Assignee:

Spirit AeroSystems, Inc., Wichita, KS (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 65/32 (2006.01); B29C 33/68 (2006.01); B29C 65/20 (2006.01); B29K 101/12 (2006.01); B29L 31/30 (2006.01);
U.S. Cl.
CPC ...
B29C 65/32 (2013.01); B29C 33/68 (2013.01); B29C 65/20 (2013.01); B29K 2101/12 (2013.01); B29K 2995/0005 (2013.01); B29L 2031/3076 (2013.01);
Abstract

A system and method for fusing at least two thermoplastic composite components together may include placing faying surfaces of the thermoplastic composite components in contact with each other, placing a separation layer over and against one of the thermoplastic composite components, and placing a multi-layer composite pressure pad over and in contact with the separation layer. The method may also include placing an activated inductor against the multi-layer composite pressure pad for induction welding the two thermoplastic composite components to each other. The thermoplastic composite components may comprise conductive fibers while the multi-layer composite pressure pad may comprise a first layer and a second layer with non-conductive fibers. The first layer may at least partially melt during induction welding of the two thermoplastic composite components while the second layer may remain rigid throughout this welding.


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