The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 10, 2026

Filed:

Oct. 25, 2022
Applicant:

Gold Bond Building Products, Llc, Charlotte, NC (US);

Inventors:

Brian Bland, Matthews, NC (US);

James Phipps, Mooresville, NC (US);

Eli Stav, Charlotte, NC (US);

Assignee:

Gold Bond Building Products, LLC, Charlotte, NC (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 65/00 (2006.01); B28B 19/00 (2006.01); C04B 18/14 (2006.01); C04B 22/06 (2006.01); C04B 24/42 (2006.01); C04B 28/14 (2006.01); C04B 40/00 (2006.01); B29C 65/02 (2006.01); C04B 111/00 (2006.01);
U.S. Cl.
CPC ...
C04B 24/42 (2013.01); B28B 19/0092 (2013.01); C04B 18/146 (2013.01); C04B 22/064 (2013.01); C04B 28/14 (2013.01); C04B 40/0071 (2013.01); B29C 65/02 (2013.01); C04B 2111/0062 (2013.01);
Abstract

The present invention is directed to a method of making such gypsum panel. For instance, the method comprises: providing a first facing material; providing a gypsum slurry including calcium sulfate hemihydrate, water, and a silicon containing compound onto the first facing material; providing a second facing material onto the gypsum slurry to form a continuous gypsum sheet; allowing the calcium sulfate hemihydrate to hydrate to form calcium sulfate dihydrate; cutting the continuous gypsum sheet to form a gypsum panel; supplying the gypsum panel to a heating or drying device; and providing a gaseous mixture from the heating or drying device to a regenerative thermal oxidizer.


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