The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 13, 2026

Filed:

Apr. 19, 2023
Applicant:

Blue Origin Manufacturing, Llc, Huntsville, AL (US);

Inventor:

Adam Kopysc, Renton, WA (US);

Assignee:

Blue Origin Manufacturing, LLC, Huntsville, AL (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C08J 9/32 (2006.01); C08J 3/21 (2006.01);
U.S. Cl.
CPC ...
C08J 9/32 (2013.01); C08J 3/212 (2013.01); C08J 2363/00 (2013.01);
Abstract

Techniques and systems are used to fabricate portions of a thermal protection systems (TPS) for placement on or adjacent to a tank or other part of a structure, such as a spacecraft. The TPS may comprise syntactic foam as a spray-on foam insulation (SOFI)), which may be sprayed onto a surface. Alternatively, the TPS may comprise syntactic foam that is applied as preformed panels that are adhered or mechanically attached to a surface. Performance of a syntactic foam may be improved by including basalt fibers in a matrix material of the syntactic foam to make a basalt fiber reinforced syntactic TPS. The basalt fibers may be combined and interspersed with microspheres in the matrix material.


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