The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 06, 2026

Filed:

Aug. 05, 2022
Applicant:

The Esab Group Inc., North Bethesda, MD (US);

Inventor:

Erik Anthony Leger, Peterborough, NH (US);

Assignee:

THE ESAB GROUP INC., North Bethesda, MD (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
G01N 29/46 (2006.01); G01N 29/11 (2006.01); G01N 29/12 (2006.01); G01N 29/14 (2006.01); G01N 29/34 (2006.01); G01N 29/44 (2006.01); H05H 1/26 (2006.01);
U.S. Cl.
CPC ...
G01N 29/46 (2013.01); G01N 29/11 (2013.01); G01N 29/12 (2013.01); G01N 29/14 (2013.01); G01N 29/348 (2013.01); G01N 29/4454 (2013.01); G01N 29/4481 (2013.01); H05H 1/26 (2013.01); G01N 2291/0258 (2013.01); G01N 2291/101 (2013.01); G01N 2291/2698 (2013.01);
Abstract

A method of determining wear/degradation levels of a consumable assembly of a welding/plasma torch may utilize a controlled sound signal in order to determine an acoustic profile or full spectral audio analysis dataset of the consumable assembly that facilitate the identification of patterns that correlate to certain wear/degradation levels of the consumable assembly. The full spectral audio analysis dataset may be obtained by subjecting a given consumable assembly to a controlled sound signal between operations and as the consumable assembly degrades over time. The full spectral audio analysis may serve as a wear/degradation profile over the life of the given consumable assembly. With a full dataset known for a particular consumable assembly model, an acoustic profile of another consumable assembly of the same model may be obtained and compared to the full dataset in order to identify the wear/degradation level of the tested consumable assembly.


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