The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 06, 2026

Filed:

Sep. 11, 2024
Applicant:

The Boeing Company, Arlington, VA (US);

Inventor:

Kenneth W. Young, Bear, DE (US);

Assignee:

The Boeing Company, Arlington, VA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
F01D 5/28 (2006.01); C23C 24/04 (2006.01); B33Y 10/00 (2015.01); B33Y 70/00 (2020.01); B33Y 80/00 (2015.01);
U.S. Cl.
CPC ...
C23C 24/04 (2013.01); F01D 5/288 (2013.01); B33Y 10/00 (2014.12); B33Y 70/00 (2014.12); B33Y 80/00 (2014.12); F05D 2230/31 (2013.01); F05D 2230/90 (2013.01); F05D 2240/303 (2013.01); F05D 2300/13 (2013.01); F05D 2300/611 (2013.01);
Abstract

A system and method for fabricating a cold spray additively manufactured structure includes a tool surface and a cold spray additive manufacturing apparatus. The cold spray additive manufacturing apparatus is configured to deposit metallic powder: at a first velocity and first density to form an inner layer; at a second velocity and second density to form a number of intermediate layers; and at a third velocity and third density to form an outer layer of the structure. The first velocity is below a level of permanent adhesion of the metallic powder to the tool surface. The second velocity is above a level of permanent adhesion of the metallic powder to the inner layer and any one of the intermediate layers. The third velocity is above a level of permanent adhesion of the metallic powder to the outermost one of the intermediate layers.


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