The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 30, 2025

Filed:

May. 10, 2023
Applicant:

Postprocess Technologies, Inc., Buffalo, NY (US);

Inventor:

Daniel Joshua Hutchinson, Orchard Park, NY (US);

Assignee:

PostProcess Technologies, Inc., Buffalo, NY (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 64/35 (2017.01); B08B 3/12 (2006.01); B24B 31/10 (2006.01); B24B 49/00 (2012.01); B24B 49/14 (2006.01); B29C 64/30 (2017.01); B29C 64/386 (2017.01); B33Y 30/00 (2015.01); B33Y 40/20 (2020.01); B33Y 50/00 (2015.01);
U.S. Cl.
CPC ...
B29C 64/35 (2017.08); B08B 3/12 (2013.01); B24B 49/003 (2013.01); B24B 49/14 (2013.01); B29C 64/30 (2017.08); B29C 64/386 (2017.08); B33Y 30/00 (2014.12); B33Y 40/20 (2020.01); B33Y 50/00 (2014.12); B24B 31/10 (2013.01);
Abstract

A process for support material removal for 3D printed parts wherein the part is placed in a media filled tank and support removal is optimized in a multi-parameter system through an artificial intelligence process which may include, but is not limited to, the use of historical data, parametric testing data, normal support removal data, and outputs from other support removal AI models to generate optimally efficient use of each parameter in terms of pulse repetition interval (PRI) and cycle time as defined by pulse width (PW). The input parameters may include heat, circulation, ultrasound and chemical reaction, which are used in sequence and/or in parallel, to optimize efficiency of support removal. Sequentially and/or in parallel, heat, pump circulation and ultrasound may vary in application or intensity. Selection of means of agitation depends on monitored feedback from the support removal tank and application of a statistically dynamic rule based system (SDRBS).


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