The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 16, 2025

Filed:

May. 22, 2023
Applicant:

Hydrocarbon Technology & Innovation, Llc, Lawrenceville, NJ (US);

Inventors:

David M. Mountainland, Princeton, NJ (US);

Brett M. Silverman, Salt Lake City, UT (US);

Paul Sadelski, Plainsboro Township, NJ (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C10G 49/12 (2006.01); B01F 23/50 (2022.01); B01F 23/70 (2022.01); B01J 8/00 (2006.01); C10G 45/14 (2006.01); C10G 47/26 (2006.01); B01F 101/40 (2022.01);
U.S. Cl.
CPC ...
C10G 49/12 (2013.01); B01F 23/511 (2022.01); B01F 23/581 (2022.01); B01F 23/59 (2022.01); B01F 23/702 (2022.01); B01J 8/001 (2013.01); B01J 8/0015 (2013.01); C10G 45/14 (2013.01); C10G 47/26 (2013.01); B01F 2101/40 (2022.01); B01J 2208/00876 (2013.01); C10G 2300/1077 (2013.01); C10G 2300/4006 (2013.01); C10G 2300/4075 (2013.01);
Abstract

System and method for mixing a catalyst precursor into heavy oil using a high boiling hydrocarbon diluent to form a diluted precursor mixture, which is mixed with the heavy oil feedstock to form a conditioned feedstock, which is subsequently heated to decompose the precursor and form dispersed metal sulfide catalyst particles in situ. Because the high boiling hydrocarbon diluent is typically at a temperature above the decomposition temperature of the catalyst precursor, it is first feed through a cooler to reduce its temperature to avoid premature decomposition of the catalyst precursor. The high boiling hydrocarbon diluent may include a portion of the heavy oil feedstock, a portion of the conditioned feedstock, a vacuum tower bottoms product, or other high boiling hydrocarbon material having a boiling point higher than 524° C. A portion of the diluent may optionally include a medium boiling hydrocarbon material having a boiling point less than 524° C.


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