The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 09, 2025

Filed:

Jan. 10, 2024
Applicant:

Certainteed Llc, Malvern, PA (US);

Inventors:

Jay M. Tudor, Goodrich, MI (US);

David J. Stucky, Grass Lake, MI (US);

Ashley A. Schultz, Jackson, MI (US);

Eishaan Gakhar, East Lansing, MI (US);

Dev B. Barpanda, Northville, MI (US);

Assignee:

CERTAINTEED LLC, Malvern, PA (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
E04F 13/08 (2006.01); B29C 44/34 (2006.01); B32B 27/06 (2006.01); B32B 27/30 (2006.01); B32B 37/12 (2006.01); B32B 38/00 (2006.01);
U.S. Cl.
CPC ...
E04F 13/0876 (2013.01); B29C 44/354 (2013.01); B32B 27/065 (2013.01); B32B 27/302 (2013.01); B32B 27/304 (2013.01); B32B 37/12 (2013.01); B32B 38/0004 (2013.01); B32B 2038/0084 (2013.01); B32B 2266/0228 (2013.01); B32B 2305/022 (2013.01); B32B 2307/558 (2013.01); B32B 2307/734 (2013.01); B32B 2309/025 (2013.01); B32B 2327/06 (2013.01); B32B 2355/00 (2013.01); B32B 2419/00 (2013.01); B32B 2607/00 (2013.01);
Abstract

The present disclosure relates generally to cladding for covering a building surface. The present disclosure relates more particularly to a method of manufacturing a building surface panel. The method includes providing a foam piece having a 30 day/23° C. residual shrinkage of no more than 0.2%. The foam piece having the 30 day/23° C. residual shrinkage of no more than 0.2% is attached to a rear side of an outer shell so as to form the building surface panel. In some embodiments, a front side of the outer shell forms a visible surface of the building surface panel. The foam piece can be provided, e.g., by aging the foam piece for a time and at a temperature such that the 30 day/23° C. residual shrinkage is no more than 0.2%. The foam piece to be aged can, in some embodiments, be cut from a body of foam.


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