The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 09, 2025

Filed:

Sep. 29, 2023
Applicant:

Ut-battelle, Llc, Oak Ridge, TN (US);

Inventors:

Tyler C. Smith, Knoxville, TN (US);

Ahmed A. Hassen, Knoxville, TN (US);

John M. Lindahl, Powell, TN (US);

Christopher J. Hershey, Knoxville, TN (US);

Vlastimil Kunc, Knoxville, TN (US);

Vipin Kumar, Knoxville, TN (US);

James W. Klett, Knoxville, TN (US);

Brian K. Post, Knoxville, TN (US);

Assignee:

UT-BATTELLE, LLC, Oak Ridge, TN (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 64/209 (2017.01); B01F 23/50 (2022.01); B01F 25/452 (2022.01); B01F 25/46 (2022.01); B29B 7/32 (2006.01); B29C 64/106 (2017.01); B29C 64/165 (2017.01); B29C 64/314 (2017.01); B29C 64/336 (2017.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B33Y 40/00 (2020.01); B29K 105/14 (2006.01); B33Y 40/10 (2020.01);
U.S. Cl.
CPC ...
B29C 64/209 (2017.08); B01F 23/51 (2022.01); B01F 25/45211 (2022.01); B01F 25/46 (2022.01); B29B 7/325 (2013.01); B29C 64/106 (2017.08); B29C 64/165 (2017.08); B29C 64/314 (2017.08); B29C 64/336 (2017.08); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 40/00 (2014.12); B29K 2105/14 (2013.01); B33Y 40/10 (2020.01);
Abstract

An additive manufacturing system for additive manufacturing material with long fibers includes an extruder comprising a nozzle that includes a static-mixing portion, a compression portion, and a long fiber alignment portion. The static-mixing portion includes a static-mixing channel with static-mixing rods distributed inside and extending radially inward from a channel wall. The long fiber alignment portion has an alignment channel with a diameter Dthat is less than a diameter Dof the static-mixing channel. The compression portion includes with a reducing diameter from an input end to an output end of the compression channel. A nozzle and method for additive manufacturing are also disclosed.


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