The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 09, 2025

Filed:

Feb. 15, 2024
Applicant:

Align Technology, Inc., San Jose, CA (US);

Inventors:

Avi Kopelman, Palo Alto, CA (US);

Allen Boronkay, San Jose, CA (US);

Peter Webber, Lafayette, CA (US);

Vadim Matov, San Jose, CA (US);

Srinivas Kaza, San Francisco, CA (US);

Ryan Kimura, San Jose, CA (US);

Yaser Shanjani, Sunnyvale, CA (US);

Assignee:

Align Technology, Inc., San Jose, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
A61C 7/00 (2006.01); A61C 7/08 (2006.01); A61C 7/10 (2006.01); A61C 7/14 (2006.01); A61C 7/36 (2006.01); B33Y 50/02 (2015.01); B33Y 80/00 (2015.01); G05B 15/02 (2006.01); G05B 19/042 (2006.01); G05B 19/4097 (2006.01); B29L 31/00 (2006.01);
U.S. Cl.
CPC ...
A61C 7/002 (2013.01); A61C 7/08 (2013.01); A61C 7/10 (2013.01); A61C 7/14 (2013.01); A61C 7/146 (2013.01); A61C 7/36 (2013.01); B33Y 50/02 (2014.12); B33Y 80/00 (2014.12); G05B 15/02 (2013.01); G05B 19/042 (2013.01); G05B 19/4097 (2013.01); B29L 2031/753 (2013.01); B29L 2031/7532 (2013.01); G05B 2219/2647 (2013.01); G05B 2219/35134 (2013.01); G05B 2219/49007 (2013.01);
Abstract

Systems and methods for fabricating dental appliances are provided. In some embodiments, a method includes determining an appliance geometry for a dental appliance, where the appliance geometry includes a first region representing a first shell portion having a first set of cavities configured to receive one or more first teeth at a first side of a dental arch of a patient, a second region representing a second shell portion having a second set of cavities configured to receive one or more second teeth at a second side of the dental arch, and a third region representing an integrally formed arch expander configured to exert forces to increase a width of the dental arch. The method can also include generating instructions for fabricating the dental appliance having the appliance geometry via an additive manufacturing process, and using the instructions to instruct a fabrication system to fabricate the dental appliance.


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