The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 04, 2025

Filed:

Dec. 29, 2020
Applicant:

Toyota Jidosha Kabushiki Kaisha, Toyota, JP;

Inventors:

Daisuke Ichigozaki, Toyota, JP;

Tatsuhiko Hirano, Toyota, JP;

Noritsugu Sakuma, Mishima, JP;

Akihito Kinoshita, Mishima, JP;

Masaaki Ito, Anjo, JP;

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C22C 1/04 (2023.01); B22F 1/17 (2022.01); H01F 41/02 (2006.01);
U.S. Cl.
CPC ...
C22C 1/0483 (2013.01); B22F 1/17 (2022.01); H01F 41/0266 (2013.01); B22F 2202/05 (2013.01);
Abstract

The production method of a rare earth magnet of the present disclosure includes a coated magnetic powder preparation step, a mixed powder preparation step, and a pressure sintering step. In the coated magnetic preparation step, a zinc-containing coatingis formed on the particle surface of a samarium-iron-nitrogen-based magnetic powder to obtain a coated magnetic powder. In the mixed powder preparation step, a binder powderhaving a melting point not higher than the melting point of the coatingand the coated magnetic powderare mixed to obtain a mixed powder. In the pressure sintering step, denoting as T° C. the temperature at which the peak disappears in an X-ray diffraction pattern of the binder powderand as T° C. the temperature at which the magnetic phase in the samarium-iron-nitrogen-based magnetic powderdecomposes, the mixed powder is pressure-sintered at T° C. or more and (T−50° C.) or less.


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